$1.7 Million Penalty to Resolve Clean Air Act Violations

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Essroc Cement Company to Pay $1.7 Million Penalty to Resolve Clean Air Act Violations/$33 million investment in pollution controls to reduce smog and asthma causing emissions by more than 7,000 tons per year

Release Date: 12/29/2011
Contact Information: CONTACTS: Stacy Kika Kika.stacy@epa.gov 202-564-0906 202-564-4355 Cathy Milbourn Milbourn.cathy@epa.gov 202-564-7849

WASHINGTON – The U.S. Environmental Protection Agency (EPA) and the U.S. Department of Justice (DOJ) announced that Essroc Cement Company has agreed to pay a $1.7 million penalty and invest approximately $33 million in pollution control technology to resolve alleged violations of the Clean Air Act (CAA) at six of its Portland Cement manufacturing plants. The settlement will protect Americans’ health by reducing more than 7,000 tons of harmful nitrogen oxides (NO_x) and sulfur dioxide (SO₂) pollution each year that can lead to childhood asthma, acid rain, and smog. Essroc has also agreed to spend $745,000 to mitigate the effects of past excess emissions from its facilities.

Under the settlement, Essroc will install state of the art pollution control technology to control SO₂ and NO_x at five of its plants and demonstrate a selective catalytic reduction system (SCR) system at two long wet kilns in its Logansport, Ind. plant. If successful, this will be the first SCRs used on long wet kilns anywhere in the world. Essroc will also permanently retire its sixth plant, located in Bessemer, Penn. This plant is currently out of operation and its permanent retirement will ensure that the facility does not restart without proper permitting under the CAA.

The settlement also requires Essroc to spend $745,000 on a mitigation project to replace old engines in several off-road vehicles at its plant sites. The replacement engines are estimated to achieve approximately a 50-80 percent reduction in nitrogen oxides in each engine.

Reducing air pollution from cement plants is one of EPA’s National Enforcement Initiatives for 2011-2013. Sulfur dioxide and nitrogen oxides, two key pollutants emitted from cement plants, have numerous adverse effects on human health and are significant contributors to acid rain, smog, and haze. The pollutants are converted in the air into fine particles of particulate matter that can cause severe respiratory and cardiovascular impacts, and premature death. Reducing these harmful air pollutants will benefit the communities located near the Essroc plants, particularly communities disproportionately impacted by environmental risks and vulnerable populations, including children.

The states of Indiana and West Virginia, and the Commonwealths of Pennsylvania and Puerto Rico, are also signatories to this consent decree.

The settlement was lodged today in the U.S. District Court for the Western District of Pennsylvania, and is subject to a 30-day public comment period and final court approval.